Abstract: Articles and methods are provided for miniature acoustic transducers having highly compliant suspension systems despite their small size. In various examples the suspension system is molded of a liquid silicone rubber (LSR) and is molded in an interior cavity geometry that includes at least one of a radial offset or an axial offset from a desired geometry of the suspension.

Abstract: There is provided resist underlayer film for lithography process with high dry etching resistance, wiggling resistance, and heat resistance. Resist underlayer film-forming composition for lithography including polymer having unit structure of Formula (1): wherein A is hydroxy group-substituted C6-40 arylene group derived from polyhydroxy aromatic compound; B is C6-40 arylene group or C4-30 heterocyclic group containing nitrogen atom, oxygen atom, sulfur atom, or combination thereof; X+ is H+, NH4+, primary ammonium ion, secondary ammonium ion, tertiary ammonium ion, or quaternary ammonium ion, T is hydrogen atom, C1-10 alkyl group or C6-40 aryl group that may be substituted with halogen group, hydroxy group, nitro group, amino group, carboxylate ester group, nitrile group, or combination thereof as substituent, or C4-30 heterocyclic group containing nitrogen atom, oxygen atom, sulfur atom, or combination thereof, B and T may form C4-40 ring together with carbon atom to which they are bonded.

Abstract: The invention relates to curable coating compositions containing at least one surface modifying amphiphilic additive; and at least one siloxane-polyurethane coating composition. The invention also relates to methods of making and using the curable coating compositions of the invention. The invention also relates to objects coated with the curable coating composition of the invention. The invention also relates to methods for reducing or preventing biofouling of a surface exposed to an aqueous environment comprising the steps of coating the surface with the curable coating composition of the invention to form a coated surface, and curing the coating composition on the coated surface. The invention also relates to a marine fouling-release coating containing the curable coating composition of the invention.

Abstract: A method and high-pressure mixing device for co-injection of polymeric reactive components, in particular for polyurethane and epoxy mixtures. The polymeric components are supplied in a common pressure chamber where they flow at a same pressure and in an unmixed state into a forwardly converging fore portion of the pressure chamber, and through a settable co-injection orifice to be co-injected, in the unmixed state, into a mixing chamber transversely oriented to the pressure chamber.

Abstract: The present invention discloses a structure comprising a plurality of three dimensional cells, wherein each cell comprises exterior walls defining an interior void wherein the walls comprise a plurality of struts and windows, the struts forming borders for the plurality of windows, wherein the struts have a plurality of pores. The present invention further discloses a viscoelastic foam having a ratio of elastic modulus (E?) at 20° C. to 25% compression force deflection (CFD) of 25 to 125.

Abstract: The present disclosure relates to a method and apparatus for manufacturing a passive component for an acoustic transducer, wherein a mixture of metal oxide filler with an epoxy resin is subjected to ultrasonic wave generated and followed by an addition of a hardener to cast the passive component for the acoustic transducer. Mixing the materials with the ultrasonic wave improves the dispersion of the metal oxide filler over conventional passive components, thus enabling the passive component to have uniform surfaces, resulting in improved sound velocity and attenuation characteristics with acoustic transducers that use the passive component manufactured by the present disclosure.

Abstract: A system for making PET objects including a means for reacting a first PET precursor and a second PET precursor to produce a PET melt; a means for flowing the PET melt to a valve having at least two outlets; a means for flowing the PET melt from at least one of the at least two outlets to at least one die forming line and one pelletizing (cutter) line. A means for controlling individually the mass flow of the PET melt in each of the at least two system lines independently of the other and a means for forming the PET objects from the PET melt. The control scheme is a combination of a feed forward system as well as a feedback loop. The entire control scheme is part of the overall system PLC. The fine tuning of the pressure at the outlet of the die forming loop is controllers to less than +/?1 bar to obtain maximum control of formed part.

Abstract: The present invention relates to a crosslinked rubber composition based on at least one elastomer of ethylene-propylene-diene terpolymer type (EPDM) and on at least one phase-change material (PCM), to a process for preparing this composition and to a multilayer pipe incorporating it. This composition includes at least 100 phr (phr: parts by weight per one hundred parts of elastomer(s)) of at least one phase-change material (PCM), and it is such that said at least one PCM is dispersed in the crosslinked composition and is provided with protection means that are capable of preventing its dispersion therein at a temperature above its melting point, which composition has a breaking strength of greater than 3 MPa and/or an elongation at break of greater than 100%, these properties being measured at 23° C. according to standard ASTM D 412.

Abstract: Provided is a method for preparing a grease composition, which comprises mixing grease components under high pressure and high flow rate impingement. In one embodiment, a first mixture of an amine in a lubricating base oil is mixed with an isocyanate in a lubricating base oil under high pressure and high flow impingement. In another embodiment, the mixing and reaction occurs in a reaction injection molding device. The orifice size through which each of the mixtures is introduced into a reaction/mixing zone is less than 0.030 inch (0.0762 centimeter) in diameter. The resulting grease composition is an extremely low noise grease, being virtually clear of any urea thickener particles, and/or can exhibit good high temperature resistance and mechanical stability.

Abstract: This invention relates to electrical devices that are implantable inside an animal, including humans. The invention particularly relates to polyurethane headers mounted on the electrical devices to house electrical contacts. The polyurethane headers are formed by (a) mixing (i) a prepolymer comprising a silicon-containing diol of formula (I) in which R1, R2, R3 and R4 are independently selected from C1-6alkyl; R5 and R6 are independently selected from C1-6alkylene; R7 is C1-6alkylene, O, S or NR in which R is H or C1-6alkyl; and n is 1 to 3 and a diisocyanate; and (ii) a C2-12alkanediol; (b) injecting the mixture of the prepolymer and the C2-12alkanediol into a mold having a cavity shaped to form a header; (c) allowing the mixture to cure and form a polyurethane header within the mold; and (d) releasing the formed polyurethane header from the mold.

Abstract: A process for making a polyurethane, comprising reacting a multifunctional isocyanate, a polyol and, optionally, a chain extender, wherein at least two reagents selected from the isocyanate, the polyol, the chain extender, any mixture thereof and any pre-polymer formed therefrom, are intensively mixed prior to being reactively extruded, to form a polyurethane having a predetermined stoichiometry and thermal history. The polyurethanes obtained by such a process are of highly consistent composition and are, thus, especially suitable for use in the medical device industry.

Abstract: The invention relates to a method for producing of a form part, especially of a plane thin-walled fiber composite part, in a mould (1), comprising the steps: a) Providing of the mould (1), wherein the mould (1) comprises a cavity (2) with a nominal form volume (V) for inserting of a reactive mixture, wherein the cavity (2) is delimited by at least one cavity wall section (3) which is elastically deformable during the inserting of the reactive mixture and wherein the modulus of compressibility (K) of the cavity (2) is between 2,000 bar and 10,000 bar; b) Inserting of the reactive mixture into the cavity (2), wherein the reactive mixture is inserted with such a pressure into the cavity (2) so that the cavity volume is increased during the insertion of the reactive mixture due to elastic deformation of the at least one cavity wall section (3) above the nominal form volume (V); c) Letting solidify of the reactive mixture in the cavity (2); d) Demoulding of the finished form part from the mould (1).

Abstract: A mixture may include at least one polymerizable species and at least one thermoresponsive supramolecular initiator complex involving a host-guest interaction. Processes for making resins may include mixing at least one polymerizable species with at least one thermoresponsive supramolecular initiator complex involving a host-guest interaction; subjecting the mixture to a temperature above about 30° C. thereby promoting the dissociation of the at least one thermoresponsive supramolecular initiator; and allowing the mixture to cure at the temperature for a period of time.

Abstract: Protective edging for a cathode of an electroplating system. At least some of the illustrative embodiments a cathodes of an electroplating system, the cathodes including a sheet of metallic material that defines a front, a back and an edge, a plurality of apertures through the metallic material proximate to a portion of the edge and a plastic material that envelops the portion of the edge and the plurality of apertures. The plastic material extends through the apertures and is adhered to the metallic material.

Abstract: The present invention relates to a crosslinked rubber composition based on at least one elastomer of ethylene-propylene-diene terpolymer type (EPDM) and on at least one phase-change material (PCM), to a process for preparing this composition and to a multilayer pipe incorporating it. This composition includes at least 100 phr (phr: parts by weight per one hundred parts of elastomer(s)) of at least one phase-change material (PCM), and it is such that said at least one PCM is dispersed in the crosslinked composition and is provided with protection means that are capable of preventing its dispersion therein at a temperature above its melting point, which composition has a breaking strength of greater than 3 MPa and/or an elongation at break of greater than 100%, these properties being measured at 23° C. according to standard ASTM D 412.

Abstract: The invention relates to a hydraulic binder product [12, 10] which includes a mixture of a hydraulic binder [38, 202], a polyvinyl alcohol [14, 204] and a gelling agent [54] which reacts with the polyvinyl alcohol and a method [8] of producing same.

Abstract: A method of pressure forming a brown part from metal and/or ceramic particle feedstocks includes: introducing into a mold cavity or extruder a first feedstock and one or more additional feedstocks or a green or brown state insert made from a feedstock, wherein the different feedstocks correspond to the different portions of the part; pressurizing the mold cavity or extruder to produce a preform having a plurality of portions corresponding to the first and one or more additional feedstocks, and debinding the preform. Micro voids and interstitial paths from the interior of the preform part to the exterior allow the escape of decomposing or subliming backbone component substantially without creating macro voids due to internal pressure. The large brown preform may then be sintered and subsequently thermomechanically processed to produce a net wrought microstructure and properties that are substantially free the interstitial spaces.

Abstract: A liquid molding resin component for a reaction injection molding process includes a liquid resin reaction monomer including metathesis polymerizable cycloolefin and a plurality of nonswelling mica. The plurality of nonswelling mica have an average particle size in a range of about 35 micro m to about 500 micro m and have a bulk density in a range of about 0.10 g/ml to about 0.27 g/ml. Further, a liquid resin component system for a reaction injection molding process includes a plurality of liquid resin components, at least one of which includes a catalyst, at least one of which includes an activator, and at least one of which includes a plurality of nonswelling mica having an average particle size in a range of about 35 micro m to about 500 micro m and having a bulk density in a range of about 0.10 g/ml to 0.27 g/ml.

Abstract: A process for making a polymeric product having a gradual variation in modulus through at least a portion of the product is disclosed together with an artificial spinal disc formed using the process.

Abstract: A process for the production of in particular fiber-reinforced thermoplastic parts in an injection molding machine, wherein the process includes bringing together a polymeric precursor, an activator and a catalyst, wherein the injection molding machine has a first plasticising screw and a second plasticising screw respectively arranged in a plasticising cylinder, wherein the polymeric precursor and the activator are mixed with the first plasticising screw without addition of the catalyst and are substantially liquefied and the polymeric precursor and the catalyst are mixed with the second plasticising screw without addition of the activator and are substantially liquefied, whereupon the contents liquefied with the two plasticising screws are mixed and jointly introduced into an injection molding mold and substantially only there polymerised to afford the plastic part.

Abstract: A process for producing moldings from formulations of sparingly water-soluble active ingredients, the active ingredients having been embedded in amphiphilic copolymers, which comprises shaping the formulations by injection-molding a melt of the formulations, the mold temperature of the melt being 40 to 180° C.

Abstract: The present invention relates to an inorganic board comprising a base layer containing magnesium-based inorganic materials and phase change materials, and to a method for producing the board. The inorganic board of the present invention employs magnesium-based inorganic materials instead of plaster used in conventional boards, and thus improves the strength and water resistance thereof as compared to conventional plaster boards. Accordingly, the board of the present invention is formed so as to be thin, and the content of the phase change materials in the base layer increases by the superior blending ratio of magnesium-based inorganic materials and phase change materials, thus maintaining the indoor temperature of the structure constructed by the board of the present invention at a comfortable level. Therefore, the inorganic board of the present invention can be effectively used in interior materials or the like for a building, which require strength and water resistance properties.

Abstract: In one embodiment, a method of forming a composite material includes drying organic raw material to remove moisture to less than about 18%. The organic raw material is milled to form organic fiber particles having a size less than about 10 mm. A glue is formed by adding magnesium oxide, magnesium chloride, and water. The glue is mixed with the organic fiber particles to form a slurry. A mold cavity of a mold is filled with the slurry. A pattern is formed by allowing the slurry to set within the mold cavity.

Abstract: A glass fiber reinforced article can be manufactured by: applying a mixture of glass fiber and binder over a mold surface of a first mold section to form a glass fiber matrix, wherein the binder comprises an organic solvent based binder capable of holding the glass fiber in place at room temperature; closing a second mold section over the first mold section to form a plenum between the first mold section and the second mold section, wherein the glass fiber matrix is provided in the plenum between the first mold section and the second mold section; injecting a reactive polymer forming composition into the plenum; and allowing the reactive polymer forming composition to react and form a thermoset resin. A glass fiber reinforced article is provided according to the invention.

Abstract: This invention provides articles made by reaction injection molding and spray coatings, and processes for forming such articles and coatings. The coatings and articles are polyureas or polyurea-urethanes. The ingredients used to form the coatings and articles comprise at least (A) an aromatic polyisocyanate and (B) a mixture formed from components comprised of (i) at least one polyol and/or at least one polyetheramine, (ii) an aromatic primary diamine, and (iii) an aliphatic secondary diamine which has about twelve to about forty carbon atoms and in which the having amino hydrocarbyl groups are secondary or tertiary hydrocarbyl groups.

Abstract: A system for molding elastomeric figures includes a dispenser having first and second reservoirs containing co-reactive fluids. A mold is affixed to the dispenser and has a cavity in fluid communication with the reservoirs. A mixer is disposed between the reservoirs and cavity. A plunger forces the fluids from the reservoirs and through the mixer, where the fluids are homogeneously combined, and into the cavity. The combined fluids congeal within the cavity to form an elastomeric figure.

Abstract: A new cross linked polyolefin material combination that is designed to replace current high-density polyethylene (“HDPE”) materials for use with molded or over-molded electrical transmission products. Such molded or over-molded electrical transmission products include, for example, vise-top pin insulators, line post insulators, F-neck, C-neck, and J-neck pin insulators of classes ANSI 55-3, 55-4, and 55-5, Spacer cable spacers, Brackets, hangers, Line post sensors, cable restraint insulators, and transmission style insulators.

Abstract: The present invention is directed to skin-integrated laminates and their use as vehicle interior articles, in which the laminates feel comfortable to the touch and have a high quality of external appearances. The invention also relates to a method for manufacturing these non-foaming polyurethane resins for use as design skins in vehicle interior articles and to a method for manufacturing a skin-integrated laminate from these non-foaming polyurethane resins, with both methods having increased productivity and lower cost, and without any adverse influence on the work environment. The non-foaming polyurethane resin forms a design skin surface by a reaction injection molding process, in which (I) a polyol mixture of (1) a polyol, (2) a chain extender which is 1-methyl-3,5-diethyl-2,4-diaminobenzene and/or 1-methyl-3,5-diethyl-2,6-diaminobenzene, (3) a catalyst, and (4) optionally, an auxiliary agent, and (II) a polyisocyanate compound, are reacted.

Abstract: A multi-part rubber compound comprising: (1) a first compound comprising an elastomer (1)(a) and a vulcanizing agent, and having a ts2 of at least 1.5 minutes; (2) a second compound comprising an elastomer (2)(a) and a cure accelerator, and having a ts2 of at least 1.5 minutes; and (3) one or more optional compound comprising an elastomer (3)(a) and having a ts2 of at least 1.5 minutes; wherein: at least one of (1)(a), (2)(a) and (3)(a) has a Mooney viscosity of 20-75 measured at 100° C. (ASTM D1646), the first, second and optional compounds are kept separate until the multi-part compound is used, a blend of equal volumes of the first and second compounds, optionally with an equal volume of the optional compound, has a ts2 of less than 0.7 minutes, ts2 being measured at 190° C.

Abstract: A cylindrical molding based on cellular polyurethane elastomers having a density according to DIN EN ISO 845 of from 300 to 900 kg/m3, a tensile strength according to DIN EN ISO 1798 of ?2.

Abstract: A glass fiber reinforced article can be manufactured by: applying a mixture of glass fiber and binder over a mold surface of a first mold section to form a glass fiber matrix, wherein the binder comprises an organic solvent based binder capable of holding the glass fiber in place at room temperature; closing a second mold section over the first mold section to form a plenum between the first mold section and the second mold section, wherein the glass fiber matrix is provided in the plenum between the first mold section and the second mold section; injecting a reactive polymer forming composition into the plenum; and allowing the reactive polymer forming composition to react and form a thermoset resin. A glass fiber reinforced article is provided according to the invention.

Abstract: Automotive housings are formed of a conductive loaded resin-based material. The conductive loaded resin-based material comprises micron conductive powder(s), conductive fiber(s), or a combination of conductive powder and conductive fibers in a base resin host. The percentage by weight of the conductive powder(s), conductive fiber(s), or a combination thereof is between about 20% and 50% of the weight of the conductive loaded resin-based material. The micron conductive powders are metals or conductive non-metals or metal plated non-metals. The micron conductive fibers may be metal fiber or metal plated fiber. Further, the metal plated fiber may be formed by plating metal onto a metal fiber or by plating metal onto a non-metal fiber. Any platable fiber may be used as the core for a non-metal fiber. Superconductor metals may also be used as micron conductive fibers and/or as metal plating onto fibers in the present invention.

Abstract: A process for forming a cross-linked thermoplastic polymer is disclosed herein. The cross-linked thermoplastic polymer is formed by heating a first mixture containing a thermoplastic urethane base material, a monomeric diisocyanate comprising between 1 to 10% of the total weight of the first mixture, and a second mixture of a first diamine and a second diamine comprising between 1 to 10% of the total weight of a total reaction product. The heated first mixture, which is flowable, is injected into at least one injection molding device, with the second mixture injected at predetermined intervals to create a homogeneous reaction product.

Abstract: This invention provides articles made by reaction injection molding and spray coatings, and processes for forming such articles and coatings. The coatings and articles are polyureas or polyurea-urethanes. The ingredients used to form the coatings and articles comprise at least (A) an aromatic polyisocyanate and (B) a mixture formed from components comprised of (i) at least one polyol and/or at least one polyetheramine, (ii) an aromatic primary diamine, and (iii) an aliphatic secondary diamine which has about twelve to about forty carbon atoms and in which the having amino hydrocarbyl groups are secondary or tertiary hydrocarbyl groups.

Abstract: Compositions containing at least one liquid epoxy resin, at least one solid epoxy resin, at least one propellant, at least one curing agent and at least one mica-containing filler produce expandable, thermally curable binder systems which may be used without the addition of hollow glass beads for the production of stiffening and reinforcing laminates and for the production of stiffening and reinforcing moldings. Said laminates according to the invention are suitable for the stiffening and reinforcing of components, in particular in the automotive industry, such as car body frames, doors, boot lids, engine bonnets and/or roof parts. In addition, the mouldings that may be produced from said binders are suitable for the stiffening and reinforcing of hollow metal structures, in particular of hollow car body parts such as body frames, body supports and posts or doors in the automotive industry.

Abstract: The present invention relates to thermoplastic molding compositions comprising a mixture composed of (A) at least one methyl methacrylate polymer, (B) at least one copolymer, obtainable via polymerization of a mixture, composed of (B1) at least one vinylaromatic monomer, and (B2) at least one vinyl cyanide, as monomers, (C) at least one graft polymer, obtainable from a core, and a first graft shell, and a second graft shell, (D) at least one polybutyl acrylate whose molar mass is from 1700 to 4000 g/mol (determined as Mw by means of gel permeation chromatography), and (E) if appropriate conventional additives, as component (E), to a process for preparation of these thermoplastic molding compositions, to the use of this thermoplastic molding composition for production of moldings, and also to the use of styrene-methyl methacrylate copolymers whose molar mass is from 1700 to 4000 g/mol (determined as Mw by means of gel permeation chromatography) for improvement of flowability and for reduction of the dependency

Abstract: An elongate body for parenteral injection at low velocity from a device is described. The body has at least one pointed end and comprises at least one active material. In addition, the body has a compressive strength of greater than or equal to 5 Newton and the pointed end has an included angle of between about 10-50°. A solid vaccine formulation for needle-free parenteral delivery, methods for making the body, packaging of the body and use of the body, packaging and suitable delivery device are also described.

Abstract: Cylindrical devices (frits) are prepared by embedding aminoalkyl- or mercaptoalkyl-modified Controlled Pore Glass (CPG) in high-density polyethylene. Methods and devices pertaining to their use in the synthesis of nucleic acids are described. A reusable synthesis column or a reusable 96-chamber synthesis plate have been designed to hold one to 96 of the said frits that are inserted reproducibly into the synthesis chambers with a frit insertor. A short gas surpressure is required to drive entry of chemical reagents into the said frit. Reagents are retained into the frit until a second, longer surpressure is applied to drain the said reagents.

Abstract: A glass fiber reinforced article can be manufactured by: applying a mixture of glass fiber and binder over a mold surface of a first mold section to form a glass fiber matrix, wherein the binder comprises an organic solvent based binder capable of holding the glass fiber in place at room temperature; closing a second mold section over the first mold section to form a plenum between the first mold section and the second mold section, wherein the glass fiber matrix is provided in the plenum between the first mold section and the second mold section; injecting a reactive polymer forming composition into the plenum; and allowing the reactive polymer forming composition to react and form a thermoset resin. A glass fiber reinforced article is provided according to the invention.

Abstract: The present invention is directed to skin-integrated laminates and their use as vehicle interior articles, in which the laminates feel comfortable to the touch and have a high quality of external appearances. The invention also relates to a method for manufacturing these non-foaming polyurethane resins for use as design skins in vehicle interior articles and to a method for manufacturing a skin-integrated laminate from these non-foaming polyurethane resins, with both methods having increased productivity and lower cost, and without any adverse influence on the work environment. The non-foaming polyurethane resin forms a design skin surface by a reaction injection molding process, in which (I) a polyol mixture of (1) a polyol, (2) a chain extender which is 1-methyl-3,5-diethyl-2,4-diaminobenzene and/or 1-methyl-3,5-diethyl-2,6-diaminobenzene, (3) a catalyst, and (4) optionally, an auxiliary agent, and (II) a polyisocyanate compound, are reacted.

Abstract: A process for forming a cross-linked thermoplastic polymer is disclosed herein. The cross-linked thermoplastic polymer is formed by heating a first mixture containing a thermoplastic urethane base material, a monomeric diisocyanate comprising between 1 to 10% of the total weight of the first mixture, and a second mixture of a first diamine and a second diamine comprising between 1 to 10% of the total weight of a total reaction product. The heated first mixture, which is flowable, is injected into at least one injection molding device, with the second mixture injected at predetermined intervals to create a homogeneous reaction product.

Abstract: Polyisocyanate-based reaction systems, a pultrusion process of those systems to produce reinforced matrix composites, and to composites produced thereby. The polyisocyanate-based systems are mixing activated reaction systems that include a polyol composition, an optional chain extender or crosslinker, and a polyisocyanate. The polyisocyanate-based systems exhibit improved processing characteristics in the manufacture of fiber reinforced thermoset composites via reactive pultrusion.

Abstract: A process for reaction injection molding a polyurethane material for a layer of a golf ball is disclosed herein. The layer is preferably a cover for the golf ball. The process discloses preferred pressure parameters and mass flow parameters for reaction injection molding the layer. Such preferred pressure parameters include the difference from mix-head open to the shot mid-point, ??Pom, and the pressure difference from mix-head open to close, or ??Poc. The mass flow parameters include the percentage change in mass flow ratio from mix-head open to shot mid-point, or % MFRom, and the change in mass flow ratio from mix-head open to shot mid-point, or ?MFRom.

Abstract: Cellular or compact polyurethane moldings are produced by conveying at least one isocyanate component and at least one polyol component by a metering machine in dispensing manner into a mixing chamber via component lines to form a polyurethane reaction mixture. Subsequently, the polyurethane reaction mixture is discharged from the mixing chamber into a mold. The pressures of the components are registered by means of pressure transducers in the component lines and are transmitted to a monitoring device. The temporal profiles of the pressures are compared with reference pressure values stored in the monitoring device. A malfunction is signalled in the event of deviation of at least one of the measured pressure profiles from the reference pressure profile beyond a predetermined tolerance threshold.

Abstract: A process for reaction injection molding a polyurethane material for a layer of a golf ball is disclosed herein. The layer is preferably a cover for the golf ball. The process discloses preferred pressure parameters and mass flow parameters for reaction injection molding the layer. Such preferred pressure parameters include the difference from mix-head open to the shot mid-point, ??Pom, and the pressure difference from mix-head open to close, or ??Poc. The mass flow parameters include the percentage change in mass flow ratio from mix-head open to shot mid-point, or % MFRom, and the change in mass flow ratio from mix-head open to shot mid-point, or ?MFRom.

Abstract: Sports equipment incorporate thermoplastic compositions including urethane and a nitroso reaction product of a nitroso compound and a diisocyanate or polyisocyanate. The invention on allows for the processing advantages of a thermoplastic urethane with the superior performance characteristics of a cross-linked polyurethane.

Abstract: Molding equipment and related techniques for forming a golf ball are disclosed. The golf ball comprises a core and a cover layer, wherein the cover layer provides one or more deep dimples that extend through the cover layer to and/or into a layer or component underneath are disclosed. The cover may be a single layer or include multiple layers. The cover layer(s) may be formed from any material suitable for use as a cover, including, but not limited to, ionomers, non-ionomers and blends of ionomers and non-ionomers. The molding equipment and related processes are particularly useful when forming the various layers by reaction injection molding.

Abstract: A stack injection molding apparatus includes a melt homogenizing element provided between a first transfer nozzle, which is coupled to a melt source, and a second transfer nozzle, which is coupled to a manifold. The melt homogenizing element is used for redistributing a melt stream in order to provide a homogenized melt stream having a generally uniform temperature and viscosity profile or sectional distribution.

Abstract: A process for making a golf ball with one or more deep dimples is disclosed. The process utilizes a molding assembly for making a golf ball which includes a mold body that defines a molding cavity. The molding cavity is adapted to accommodate and preferably retain a golf ball core during a molding operation of one or more layers about the core. The molding assembly includes at least one material flow inlet, at least one material flow channel extending between and providing fluid communication with the material flow inlet and the molding cavity. At least one portion of the material flow channel has a plurality of bends and at least one branching intersection adapted to promote turbulence in a liquid flowing therethrough. The molding cavity includes at least one outwardly extending protrusion that forms a deep dimple that extends through the cover of the golf ball to and/or into the underlying component of the golf ball upon molding.

Abstract: Golf ball products are made by reaction injection molding (RIM) fast curing thermoset polyurethane compounds. A polyurethane prepolymer and a curing agent are mixed and injected at low temperature and pressure into a closed mold where the reaction mixture gels. The mold is opened and the golf ball product is removed within 10–60 seconds after the injection step.