Producing Acetic Acid Patents (Class 562/548)
  • Patent number: 11578278
    Abstract: A process for treating effluent streams in a renewable transportation fuel production process is described. One or more of the sour water stream and an acid gas stream are treated directly in thermal oxidation section. The process allows the elimination or size reduction of a sour water stripper unit, waste water treatment plant, and sulfur recovery unit.
    Type: Grant
    Filed: June 29, 2021
    Date of Patent: February 14, 2023
    Assignee: Honeywell International Inc.
    Inventors: Jan De Ren, Xin X. Zhu
  • Patent number: 9193613
    Abstract: A system and method for the treatment of process streams is provided. A catalyst mediates a wet oxidation process at elevated temperatures and pressures for treating at least one undesirable constituent in an aqueous mixture. A catalyst may be selected for its solubility at a detected pH level of the aqueous mixture. Alternatively, a pH level of the aqueous mixture may be adjusted to solubilize a selected catalyst and/or maintain the selected catalyst in a soluble form. A controller in communication with a pH sensor may be configured to generate a control signal to adjust the pH level of the aqueous mixture in response to the pH sensor registering a pH level outside a predetermined pH solubility range for a selected catalyst.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: November 24, 2015
    Assignee: SIEMENS ENERGY, INC.
    Inventors: Chad L. Felch, Bryan Kumfer
  • Patent number: 8426638
    Abstract: Described herein is a process in which acetic acid is produced by ethane oxidation. One byproduct of the ethane oxidation is water, which is commonly removed from the process in the same stream as the acetic acid process. As described herein, the ethane oxidation reactor effluent is processed in a predehydration tower so as to separately recover water, acetic acid, and a gas stream for recycle back to the ethane oxidation reactor.
    Type: Grant
    Filed: January 30, 2007
    Date of Patent: April 23, 2013
    Assignee: Celanese International Corp.
    Inventors: C. V. McSwain, George C. Seaman
  • Patent number: 8383854
    Abstract: Described herein is a process in which acetic acid is produced by ethane oxidation. One byproduct of the ethane oxidation is ethylene. High ethylene content in the recycle gas stream will lead to poor efficiencies and higher losses to the COx byproduct in the acetic acid reactor. In fact, ethylene in the recycle feed competes with the ethane for the limited amount of oxygen feed, resulting in higher inefficiencies to carbon oxides than straight ethane oxidation. Ethylene is removed in this process by a further oxidation reaction at a temperature low enough such that ethane is not reactive, but the ethylene is converted to acetic acid. Either the ethane oxidation reactor effluent or a portion or all of the recycle stream to the ethane oxidation reactor, or any combination of the same, can be processed in this manner to reduce the ethylene content of those streams.
    Type: Grant
    Filed: January 30, 2007
    Date of Patent: February 26, 2013
    Assignee: Celanese International Corp.
    Inventors: Debra Ann Ryan, James A. Foster
  • Patent number: 8137591
    Abstract: The present invention relates to a catalyst composition for preparing carbon nanotube containing multi-component support materials of amorphous Si, Mg and Al as well as a bulk scale preparation process for preparing carbon nanotube using said catalyst composition. More specifically, this invention relates to a process for preparing carbon nanotube using the catalyst composition comprising a transition metal catalyst and support materials of amorphous Si, Mg and Al.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: March 20, 2012
    Assignee: Korea Kumho Petrochemical Co., Ltd.
    Inventors: Dong Hwan Kim, Sang-Hyo Ryu, Wan Sung Lee, Namsun Choi, Hyun-Kyung Sung, Youngchan Jang
  • Publication number: 20110054214
    Abstract: A process for production of a supported catalyst that, when used for production of lower aliphatic carboxylic acids from oxygen and lower olefins, improves yields of the lower aliphatic carboxylic acids and minimizes production of carbon dioxide gas (CO2) by-product compared to the prior art. A compound comprising at least one element selected from elements of Groups 8, 9 and 10 of the Periodic Table, at least one chloride of an element selected from copper, silver and zinc, and a chloroauric acid salt, are loaded on a carrier, after which there are further loaded a compound comprising at least one element selected from gallium, indium, thallium, germanium, tin, lead, phosphorus, arsenic, antimony, bismuth, sulfur, selenium, tellurium and polonium, and a heteropoly acid.
    Type: Application
    Filed: June 4, 2007
    Publication date: March 3, 2011
    Applicant: SHOWA DENKO K.K.
    Inventor: Atsuyuki Miyaji
  • Publication number: 20110009666
    Abstract: Process for the selective oxidation of ethane to ethylene and/or acetic acid, and/or the selective oxidation of ethylene to acetic acid, by contacting ethane and/or ethylene with a molecular oxygen-containing gas at elevated temperature in the presence of a spray-dried supported catalyst composition. The supported catalyst composition includes molybdenum, vanadium and niobium metal components, supported on a support comprising alpha-alumina. The supported catalyst is prepared by forming a slurry of the metal components and alpha-alumina support particles or an alpha-alumina support precursor, and spray-drying the slurry.
    Type: Application
    Filed: September 30, 2009
    Publication date: January 13, 2011
    Inventor: Bruce I. Rosen
  • Publication number: 20100094047
    Abstract: An oxide catalyst composition comprising the elements molybdenum, vanadium, niobium and titanium and a process for making the catalyst composition. A process for the selective oxidation of ethane and/or ethylene to acetic acid using the catalyst composition. The catalyst composition provides high selectivity to acetic acid with reduced selectivity to ethylene.
    Type: Application
    Filed: December 10, 2009
    Publication date: April 15, 2010
    Applicant: BP Chemicals Limited
    Inventors: James Frank Brazdil, Richard J. George, Bruce I. Rosen
  • Patent number: 7642214
    Abstract: An object of the present invention is to provide a highly active catalyst for producing an unsaturated oxygen-containing compound from an alkane and the catalyst comprising Mo, V, Ti and Sb or Te as the indispensable active components. The preferable catalyst is represented by formula (1) or (2) as shown below, Mo1.0VaTibXcYdOe??(1) Mo1.0VaTibXcYdZfOe??(2) wherein X represents Sb or Te; Y represents Nb, W or Zr; Z represents Li, Na, K, Rb, Cs, Mg, Ca or Sr; a, b, c, d, e and f represent atomic ratios of their respective elements, with 0<a<0.7, 0<b<0.3, 0<c<0.7, 0?d<0.3, 0<f<0.1; e is a number determined by oxidation states of the other elements than oxygen.
    Type: Grant
    Filed: July 28, 2006
    Date of Patent: January 5, 2010
    Assignee: Nippon Kayaku Kabushiki Kaisha
    Inventors: Tomoaki Kobayashi, Yoshimasa Seo
  • Publication number: 20090186953
    Abstract: A catalytically active oxide mixture as well as a process for the production thereof and the use thereof.
    Type: Application
    Filed: February 5, 2007
    Publication date: July 23, 2009
    Inventors: Ulrich Gesenhues, Bernd Proft, Elke Hirschberg
  • Patent number: 7531690
    Abstract: A catalyst for the production of an oxygen-containing compound, comprising palladium, tungsten and zirconium, a production process thereof, and a production process of an oxygen-containing compound using the catalyst. The catalyst can provide an oxygen-containing compound from a lower olefin and oxygen with high productivity and high selectivity.
    Type: Grant
    Filed: March 28, 2005
    Date of Patent: May 12, 2009
    Assignee: Showa Denko K.K.
    Inventor: Toshio Okuhara
  • Patent number: 7411107
    Abstract: A process for the oxidation of a C2 to C4 alkane to produce the corresponding alkene and carboxylic acid which process comprises separation of the alkene from a mixture of the alkene, the alkane and oxygen by absorption in a metallic salt solution, and recovery of an alkene-rich stream from the metallic salt solution. Integrated processes for the production of alkyl carboxylate and alkenyl carboxylate, which processes comprise oxidation of a C2 to C4 alkane to produce the corresponding alkene and carboxylic acid, separation of the alkene from a mixture of the alkene, the alkane and oxygen by absorption in a metallic salt solution, and recovery of an alkene-rich stream from the metallic salt solution for use in production of alkyl carboxylate or alkenyl carboxylate.
    Type: Grant
    Filed: February 12, 2003
    Date of Patent: August 12, 2008
    Assignee: BP Chemicals Limited
    Inventor: Andrew Richard Lucy
  • Patent number: 7368599
    Abstract: A catalyst composition and its use for the selective oxidation of ethane to acetic acid and/or for the selective oxidation of ethylene to acetic acid. The composition includes in combination with oxygen the elements molybdenum, vanadium, niobium, gold in the absence of palladium according to the empirical formula MoaWbAucVdNbeZf, wherein Z is one or more elements selected from B, Al, Ga, In, Ge, Sn, Pb, Sb, Cu, Pt, Ag, Fe and Re, and a, b, c, d, e and f represent the gram atom ratios of the elements such that: 0<a?1; 0?b<1 and a+b=1; 10?5?c?0.02; 0<d?2; 0<e?1; and 0.0001?f?0.05.
    Type: Grant
    Filed: September 4, 2002
    Date of Patent: May 6, 2008
    Assignee: BP Chemicals Limited
    Inventor: Brian Ellis
  • Patent number: 7361622
    Abstract: Alkenes, unsaturated saturated carboxylic acids, saturated carboxylic acids and their higher analogues are prepared cumulatively from corresponding alkanes utilizing using a multi-staged catalyst system and a multi-stage process which comprises steam cracking of alkanes to corresponding alkenes at flame temperatures and at short contact times in combination with one or more oxidation catalysts for catalytically converting the corresponding alkenes to further corresponding oxygenated products using short contact time reactor conditions.
    Type: Grant
    Filed: November 8, 2005
    Date of Patent: April 22, 2008
    Assignee: Rohm and Haas Company
    Inventors: Abraham Benderly, Anne Mae Gaffney, Mark Anthony Silvano
  • Patent number: 7271293
    Abstract: Disclosed is a method of controlling a separation process for removing permanganate reducing compounds from a process stream in the methanol carbonylation process for making acetic acid, where the method includes the steps of measuring the density of a stream containing acetaldehyde and methyl iodide, optionally calculating the relative concentrations of acetaldehyde and methyl iodide in the stream, and adjusting distillation or extraction process parameters based on the measured density or one or more relative concentrations calculated therefrom.
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: September 18, 2007
    Assignee: Celanese International Corporation
    Inventors: David A. Trueba, Shrikant Kulkarni
  • Patent number: 7211688
    Abstract: Process for producing an alkyl carboxylate, comprising contacting in an oxidation reaction zone a C2 to C4 alkane, a molecular oxygen-containing gas, the corresponding alkene and optionally water, in the presence of at least one catalyst active for the oxidation of the alkane to the corresponding alkene and carboxylic acid, to produce a first product stream comprising alkene, unreacted alkane, carboxylic acid and water; separating in a first separation means at least a portion of the product stream produced in the oxidation reaction zone into a gaseous stream comprising alkene and unreacted alkane and a liquid stream comprising carboxylic acid and water; and separating by chemical treatment at least a portion of the gaseous stream obtained from the first separation means into respective streams rich in alkene and alkane; wherein the chemical treatment comprises the steps of: (1) contacting the alkene/alkane gaseous stream with a solution of a metal salt capable of selectively chemically absorbing the alkene t
    Type: Grant
    Filed: February 12, 2003
    Date of Patent: May 1, 2007
    Assignee: BP Chemicals Limited
    Inventors: Robert William Clarke, Robert Croll, Andrew Richard Lucy, Bruce Leo Williams
  • Patent number: 7189871
    Abstract: A process for reacting in a fluid bed reactor at least one oxidizable reactant with molecular oxygen in the presence of a catalytically active fluidized bed of solid particles. In the process a molecular oxygen-containing gas having an oxygen concentration greater than that of air is introduced into the fluidized bed while the fluidized bed is maintained in a turbulent regime. The process is suitable for oxidation, ammoxidation and carboxylation processes, including the production of maleic anhydride, acrylonitrile, ethylene, acetic acid and vinyl acetate.
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: March 13, 2007
    Assignee: BP Chemicals Limited
    Inventors: Michele Fiorentino, David Newton, George Fredrick Salem, Bruce Leo Williams
  • Patent number: 7189377
    Abstract: 1.
    Type: Grant
    Filed: July 26, 2000
    Date of Patent: March 13, 2007
    Assignee: BP Chemicals Limited
    Inventors: Simon Jobson, Derrick John Watson
  • Patent number: 7081549
    Abstract: A process for the production of acetic acid, which process comprises contacting ethane and/or ethylene with a molecular oxygen-containing gas in a fluid bed reactor in the presence of a microspheroidal fluidised particulate solid oxidation catalyst, wherein at least 90% of said catalyst particles are less than 300 microns.
    Type: Grant
    Filed: March 5, 2001
    Date of Patent: July 25, 2006
    Assignee: BP Chemicals Limited
    Inventors: John Cook, Brian Ellis, Philip Howard, Michael David Jones, Simon James Kitchen
  • Patent number: 7015355
    Abstract: A method for the selective production of acetic acid from a gas-phase feed of ethane, ethylene, or mixtures thereof and oxygen at elevated temperatures. The gas-phase feed is brought into contact with a catalyst, containing the elements Mo, Pd, X and Y in the gram atom ratios a:b:c: in combination with oxygen according to formula (I): MOaPdbXcYd. The symbols X and Y have the following meanings: X=one or several elements chosen from the group Cr, Mn, Nb, Ta, Ti, V, Te and W; Y=one or several elements chosen from the group B, Al, Ga, In, Pt, Zn, Cd, Bi, Ce, Co, Rh, Ir, Cu, Ag, Au, Fe, Fu, Os, K, Rb, Cs, Mg, Ca, Sr, Ba, Nb, Zr, Hf, Ni, P, Pb, Sb, Si, Sn, Ti and U: the indices a, b, c, d and x=the gram atom ration for the corresponding elements, where: a=1; b—0.0001 to 0.01; c=0.4 to 1; and d=0.005 to 1, wherein the space-time yield for the above oxidation to yield acetic acid is 470 kg/(hm3) and the selectivity of the oxidative reaction of ethane and/or ethylene to give acetic acid is, in particular, ?70 mol %.
    Type: Grant
    Filed: May 3, 2001
    Date of Patent: March 21, 2006
    Assignee: Celanese International Corporation
    Inventors: Sabine Zeyss, Uwe Dingerdissen
  • Patent number: 6906221
    Abstract: The invention relates to a method for producing acetic acid by oxidizing ethane in fluid bed reactors with high selectivity and high yields.
    Type: Grant
    Filed: October 17, 2001
    Date of Patent: June 14, 2005
    Assignee: Celanese International Corporation
    Inventors: Sabine Zeyss, Uwe Dingerdissen, Manfred Baerns, Dorit Wolf, David Linke
  • Patent number: 6781013
    Abstract: A process is provided which can effectively inhibit occurrence of hot spots in reaction zones or heat accumulation at the hot spots, in the occasion of producing acrolein and acrylic acid through vapor phase oxidation of propylene in the presence of a catalyst using a fixed bed shell-and-tube reactor, said catalyst having a composition represented by a general formula (1): MoaWbBicFedAeBfCgDhEiOx (wherein A is at least an element selected from Co and Ni; B is at least an element selected from P, Te, As, B, Sb, Sn, Ce, Nb, Pb, Cr, Mn and Zn; C is alkali metal element; D is alkaline earth metal element; E is at least an element selected from Si, Al, Ti and Zr; and O is oxygen; a, b, c, d, e, f, g, h, i and x denote the atomic numbers of Mo, W, Bi, Fe, A, B, C, D, E and O, respectively, and where a is 12, b is 0-5, c is 0.1-10, d is 0.1-10, e is 1-20, fis 0-5, g is 0.001-3, h is 0-3, i is 0-30, and x is a numerical value which is determined depending on the extent of oxidation of each of the elements).
    Type: Grant
    Filed: February 8, 2001
    Date of Patent: August 24, 2004
    Assignee: Nippon Shokubai Co., Ltd.
    Inventor: Michio Tanimoto
  • Patent number: 6706919
    Abstract: A catalyst for use in producing acetic acid, comprising as essential components (a) palladium and (b) at least one compound selected from heteropolyacids and/or salts thereof, wherein (c) a vanadium element and/or molybdenum element is contained in a specific proportion. Acetic acid is produced from ethylene and oxygen by a gas phase single-stage reaction using the catalyst.
    Type: Grant
    Filed: November 8, 2000
    Date of Patent: March 16, 2004
    Assignee: Showa Denko K. K.
    Inventors: Yoshiaki Obana, Kenichi Abe, Wataru Oguchi, Kenji Yamada, Hiroshi Uchida
  • Patent number: 6646158
    Abstract: A mixed metal oxide Mo—V—Ga—Pd—Nb—X catalytic system, where X is selected from La, Te, and Zn, provides the oxidation of C2-C8 hydrocarbons to corresponding acids with a molecular oxygen-containing gas.
    Type: Grant
    Filed: June 11, 2001
    Date of Patent: November 11, 2003
    Assignee: Saudi Basic Industries Corporation
    Inventors: Khalid Karim, Yajnavalkya Subrai Bhat, Syed Irshad Zaheer, Abdullah Bin Nafisah, Asad Ahmed Khan
  • Publication number: 20030158440
    Abstract: The invention relates to a method for the selective production of acetic acid from a gas-phase feed of ethane, ethylene, or mixtures thereof and oxygen at elevated temperatures. The gas-phase feed is brought into contact with a catalyst, containing the elements Mo, Pd, X and Y in the gram atom ratios a:b:c in combination with oxygen according to formula (I): MoaPdbXcYd. The symbols X and Y have the following meanings: X=one or several elements chosen from the group Cr, Mn, Nb, Ta, Ti, V, Te and W; Y=one or several elements chosen from the group B, Al, Ga, In, Pt, Zn, Cd, Bi, Ce, Co, Rh, Ir, Cu, Ag, Au, Fe, Ru, Os, K, Rb, Cs, Mg, Ca, Sr, Ba, Nb, Zr, Hf, Ni, P, Pb, Sb, Si, Sn, Ti and U; the indices a, b, c, d and x=the gram atom ratio for the corresponding elements, where: a=1; b=0.0001 to 0.01; c=0.4 to 1; and d=0.005 to 1. The space-time yield for the above oxidation to yield acetic acid is 470 kg/(hm3).
    Type: Application
    Filed: November 19, 2002
    Publication date: August 21, 2003
    Inventors: Sabine Zeyss, Uwe Dingerdissen
  • Patent number: 6602476
    Abstract: Apparatus and process for heat exchange with fluid beds comprises heat-exchange tubes located longitudinally with respect to the axis of a fluidization zone with a rectangular pitch, one side of which having a length at least one and a half times the length of the other side and/or with a triangular pitch, having two sides each at least one and a half times the length of the shortest side reduces the impact of the heat-exchange tubes on the fluidization characteristics of the fluid bed. The invention is particularly suitable for oxidation reactions using molecular oxygen-containing gas in the presence of a fluid bed of fluidizable catalyst, such as (a) the acetoxylation of olefins, (b) the oxidation of ethylene to acetic acid and/or the oxidation of ethane to ethylene and/or acetic acid, (c) the ammoxidation of propylene and/or propane to acrylonitrile and (d) the oxidation of C4's to maleic anhydride.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: August 5, 2003
    Assignee: BP Chemicals Limited
    Inventors: Stanley John Becker, Timothy Crispin Bristow, Michele Fiorentino, David Newton, Bruce Leo Williams
  • Patent number: 6531631
    Abstract: A process for producing olefins and carboxylic acids from lower alkanes using a mixed metal oxide catalytic system comprising a catalyst having the formula MoaVbAlcXdYeOz wherein: X is at least one element selected from the group consisting of W and Mn; Y is at least one element selected from the group consisting of Pd, Sb, Ca, P, Ga, Ge, Si, Mg, Nb, and K; a is 1; b is 0.01 to 0.9; c is >0 to 0.2; d is >0 to 0.5; e is >0 to 0.5; and z is an integer representing the number of oxygen atoms required to satisfy the valency of Mo, V, Al, X, and Y.
    Type: Grant
    Filed: April 28, 2000
    Date of Patent: March 11, 2003
    Assignee: Saudi Basic Industries Corporation
    Inventors: Khalid Karim, Mohammad H. Al-Hazmi, Asad Ahmad Khan, Syed Irshad Zaheer
  • Patent number: 6441227
    Abstract: A process for the production of alpha-beta unsaturated carboxylic acid with high yield at low temperature and atmospheric pressure, includes two stages for catalytic vapor-phase oxidation of olefins with molecular oxygen.
    Type: Grant
    Filed: June 23, 2000
    Date of Patent: August 27, 2002
    Assignee: Saudi Basic Industries Corporation
    Inventors: Khalid Karim, Yajnavalkya Subrai Bhat, Asad Ahmad Khan, Syed Irshad Zaheer, Abdullah Bin Nafisa
  • Patent number: 6429331
    Abstract: A process for preparing saturated carboxylic acids having from 1 to 4 carbon atoms at a reaction temperature of from 100° C. to 400° C. and pressures of from 1.2×105 Pa to 51×105 Pa by gas phase oxidation of saturated and/or unsaturated C4-hydrocarbons, with an oxygen-containing gas and water vapor in the presence of at least one catalyst. The gas leaving the reactor is partly recirculated in a reaction gas circuit. This reaction gas circuit is configured such that part of the organic acids formed in the gas-phase oxidation is taken from the gas leaving the reactor so that the acid content of the recirculated part of the gas leaving the reactor is from 0.01% to 6.0% by volume.
    Type: Grant
    Filed: May 18, 1999
    Date of Patent: August 6, 2002
    Assignee: Consortium für elektrochemische Industrie GmbH
    Inventors: Christoph Ruedinger, Hans-Juergen Eberle, Ragnar Bogner, Wolfgang Kohlmann
  • Patent number: 6399816
    Abstract: The invention relates to a method for selectively producing acetic acid from a gaseous feedstock of ethane, ethylene or mixtures thereof and oxygen at a high temperature. Said gaseous feedstock is brought together with a catalyst containing the elements Mo, Pd, X and Y in the gram-atomic ratios a:b:c:d in combination with oxygen: MoaPdbXcYd (I). Symbols X and Y have the following meaning: X represents one or several of the elements chosen from the group Cr, Mn, Nb, Ta, Ti, V, Te and W; Y represents one or several of the elements chosen from the group B, Al, Ga, In, Pt, Zn, Cd, Bi, Ce, Co, Rh, Ir, Cu, Ag, Au, Fe, Ru, Os, K, Rb, Cs, Mg, Ca, Sr, Ba, Nb, Zr, Hf, Ni, P, Pb, Sb, Si, Sn, Tl and U, the indices a, b, c, d and x represent the gram-atomic ratios of the corresponding elements: a=1, b=0.0001 to 0.01, c=0.4 to 1 and d=0.005 to 1. The space-time yield in the oxidation to acetic acid using the inventive method is >150 kg/hm3.
    Type: Grant
    Filed: June 5, 2000
    Date of Patent: June 4, 2002
    Assignee: Celanese Chemicals Europe GmbH
    Inventors: Holger Borchert, Uwe Dingerdissen
  • Patent number: 6333444
    Abstract: A catalyst composition and its use for the oxidation of ethane to ethylene and/or acetic acid and/or for the oxidation of ethylene to acetic acid which comprises in combination with oxygen the elements molybdenum, vanadium, niobium and gold in the absence of palladium according to the empirical formula: MOaWbAucVdNbeYf (I) wherein Y is one or more elements selected from the group consisting of: Cr, Mn, Ta, Ti, B, Al, Ga, In, Pt, Zn, Cd, Bi, Ce, Co, Rh, Ir, Cu, Ag, Fe, Ru, Os, K, Rb, Cs, Mg, Ca, Sr, Ba, Zr, Hf, Ni, P, Pb, Sb, Si, Sn, Tl, U, Re, Te, La and Pd; a, b, c, d, e and f represent the gram atom ratios of the elements such that: 0<a≦1; 0≦b<1 and a+b=1; 10−5<c≦0.02; 0<d<2; 0<e≦1; and 0≦f≦2.
    Type: Grant
    Filed: February 17, 2000
    Date of Patent: December 25, 2001
    Assignee: BP Chemicals Limited
    Inventors: Brian Ellis, Michael David Jones
  • Patent number: 6281385
    Abstract: A process for preparing acetic acid by gas-phase oxidation of saturated C4-hydrocarbons and their mixtures with unsaturated C4-hydrocarbons in a tube reactor using a coated catalyst comprising an inert nonporous support body and a catalytically active mixed oxide composition comprising (a) one or more oxides selected from the group consisting of titanium dioxide, zirconium dioxide, tin dioxide and aluminum oxide and (b) from 0.1% to 1.5% by weight, based on the weight of the component (a) and per m2/g of specific surface area of the component (a), of vanadium pentoxide applied to the outer surface of the support body, wherein a gas mixture comprising oxygen or oxygen-containing gas, one or more C4-hydrocarbons and water vapor and having a C4-hydrocarbon/air (oxygen) volume ratio of from 0.2/99.8 to 25/75 and a C4-hydrocarbon/water vapor volume ratio of from 1/1 to 1/60 is reacted over the coated catalyst at a temperature of from 100° C. to 400° C. and a gauge pressure of from 0.2 to 50 bar.
    Type: Grant
    Filed: May 18, 1999
    Date of Patent: August 28, 2001
    Assignee: Consortium für elektrochemische Industrie GmbH
    Inventors: Christoph Ruedinger, Hans-Juergen Eberle
  • Patent number: 6274763
    Abstract: The invention relates to a shell catalyst for producing acetic acid by gas-phase oxidation of unsaturated C4-hydrocarbons, comprising an inert non-porous carrier and a catalytically active mixed oxide material applied on the outer surface of the carrier, wherein said material contains (a) one or several oxides from the group titanium dioxide, zircon dioxide, stannic dioxide, aluminum oxide, and b) 0.1 to 1.5 wt. % vanadium pentoxide in relation to the weight of the constituent (a) and per m2/g of the specific surface of the constituent (a).
    Type: Grant
    Filed: May 14, 1999
    Date of Patent: August 14, 2001
    Assignee: Consortium für elektrochemische Industrie GmbH
    Inventors: Christoph Ruedinger, Hans-Juergen Eberle, Norbert Zeitler, Max Wollin, Gudrun Wittmann
  • Patent number: 6274764
    Abstract: A mixed metal oxide catalytic system comprising MoVNbPd or MoLaVPd providing higher selectivity and space time yield of acetic acid in the low temperature single stage oxidation of ethylene with molecular oxygen-containing gas and steam with very minimum or without the production of side products such as acetaldehyde, and methods of using the same.
    Type: Grant
    Filed: December 14, 1999
    Date of Patent: August 14, 2001
    Assignee: Saudi Basic Industries Corporation
    Inventors: Khalid Karim, Kareemudin Sheikh
  • Patent number: 6274765
    Abstract: A process is disclosed for selectively preparing acetic acid from a gaseous feed of ethane, ethylene or mixtures thereof, as well as oxygen, at an increased temperature, on a catalyst which contains the elements W, X, Y and Z in the gram-atom ratio a:b:c:d, associated with oxygen. In the formula WaXbYcZd (I), X stands for one or several elements selected from the group Pd, Pt, Ag and/or Au; Y stands for one or several elements selected from the group V, Nb, Cr, Mn, Fe, Sn, Sb, Cu, Zn, U, Ni and/or Bi; Z stands for one or several elements selected from the group Li, Na, K, Rb, Cs, Be, Mg, Ca, Sr, Ba, Sc, Y, La, Ti, Zr, Hf, Ru, Os, Co, Rh, Ir, B, Al, Ga, In, Tl, Si, Ge, Pb, P, As and/or Te; a equals 1, b is a number higher than 0, c is a number higher than 0, and d is a number from 0 to 2. Also disclosed is said catalyst.
    Type: Grant
    Filed: November 10, 1999
    Date of Patent: August 14, 2001
    Assignee: Hoechst Research & Technology Deutschland GmbH & Co. KG
    Inventors: Holger Borchert, Uwe Dingerdissen, Ranier Roesky
  • Patent number: 6258992
    Abstract: Lower hydrocarbons are converted to carboxylic acids and/or dehydrogenated hydrocarbon product by contacting a feed mixture containing lower hydrocarbons, oxygen source, diluent, and sulfur-containing compound, with a multifunctional, mixed metal catalyst at a temperature from about 150° C. up to about 400° C. The lower hydrocarbons include C2-C4, and the presence of sulfur compound in the feed mixture results in increased yield of carboxylic acid and/or dehydrogenated hydrocarbon product.
    Type: Grant
    Filed: September 17, 1999
    Date of Patent: July 10, 2001
    Assignee: Saudi Basic Industries Corporation
    Inventors: Khalid Karim, Asad Khan
  • Patent number: 6194610
    Abstract: The present invention relates to a process for the selective preparation of acetic acid from a gaseous feed comprising ethane, ethylene or mixtures thereof plus oxygen at elevated temperature, which comprises bringing the gaseous feed into contact with a catalyst comprising the elements Mo, Pd, X and Y in gram atom ratios a:b:c:d in combination with oxygen MoaPdbXcYd  (I) where the symbols X and Y have the following meanings: X is one or more elements selected from the group consisting of: Cr, Mn, Nb, Ta, Ti, V, Te and/or W, in particular Nb, V and W; Y is one or more elements selected from the group consisting of: B, Al, Ga, In, Pt, Zn, Cd, Bi, Ce, Co, Cu, Rh, Ir, Au, Ag, Fe, Ru, Os, K, Rb, Cs, Mg, Ca, Sr, Ba, Zr, Hf, Ni, P, Pb, Sb, Si, Sn, TI and U, in particular Ca, Sb, Te and Li. The present invention further provides a catalyst for the selective preparation of acetic acid comprising the elements Mo, Pd, X and Y in the gram atom ratios a:b:c:d in combination with oxygen.
    Type: Grant
    Filed: January 28, 1999
    Date of Patent: February 27, 2001
    Assignee: Aventis Research & Technologies GmbH & Co. KG
    Inventors: Holger Borchert, Uwe Dingerdissen
  • Patent number: 6180821
    Abstract: Acetic acid and/or vinyl acetate are produced by an integrated process in which a gaseous feedstock comprising ethylene and/or ethane and optionally steam is contacted in a first reaction zone (step (a)) with a molecular oxygen-containing gas in the presence of a catalyst active for the oxidation of ethylene to acetic acid and/or ethane to acetic acid and ethylene to produce a first product stream comprising acetic acid, water and ethylene (either as unreacted ethylene and/or as co-produced ethylene) and optionally also ethane, carbon monoxide, carbon dioxide and/or nitrogen.
    Type: Grant
    Filed: December 14, 1999
    Date of Patent: January 30, 2001
    Assignee: BP Chemicals Limited
    Inventors: Simon Jobson, Derrick John Watson
  • Patent number: 6156928
    Abstract: A mixed metal oxide catalytic system consisting of molybdenum, vanadium, lanthanum and palladium providing higher yields of acetic acid in low temperature single stage oxidation of ethane with molecular oxygen-containing gas without or with reduced production of by-products such as ethylene and CO.
    Type: Grant
    Filed: February 8, 2000
    Date of Patent: December 5, 2000
    Assignee: Saudi Basic Industries Corporation
    Inventors: Khalid Karim, M. H. Al-Hazmi, Asad Khan
  • Patent number: 6130356
    Abstract: A mixed metal oxide MoVLaPdNbXO catalytic system (wherein X=Al, Ga, Ge and/or Si) providing higher selectivity and space time yield of acetic acid at low pressure and low temperature in a single stage oxidation of ethane with a molecular oxygen-containing gas and steam.
    Type: Grant
    Filed: February 14, 2000
    Date of Patent: October 10, 2000
    Assignee: Saudi Basic Industries Corporation
    Inventors: Khalid Karim, Mohammad Al-Hazmi, Asad Khan
  • Patent number: 6040474
    Abstract: 1.
    Type: Grant
    Filed: April 6, 1998
    Date of Patent: March 21, 2000
    Assignee: BP Chemicals Limited
    Inventors: Simon Jobson, Derrick John Watson
  • Patent number: 6034270
    Abstract: A process for the selective preparation of acetic acid from a gaseous feed comprising ethane, ethylene or mixtures thereof plus oxygen at elevated temperature, which comprises bringing the gaseous feed into contact with a catalyst comprising the elements Mo, Pd, Re, X and Y in gram atom ratios a:b:c:d:e in combination with oxygenMo.sub.a Pd.sub.b Re.sub.c X.sub.d Y.sub.e (I)where the symbols X, Y have the following meanings:X=Cr, Mn, Nb, B, Ta, Ti, V and/or WY=Bi, Ce, Co, Cu, Te, Fe, Li, K, Na, Rb, Be, Mg, Ca, Sr, Ba, Ni, P, Pb, Sb, Si, Sn, Tl and/or U;the indices a, b, c, d and e are the gram atom ratios of the corresponding elements, wherea=1, b>0, c>0, d=0.05-2, e=0-3.
    Type: Grant
    Filed: November 19, 1998
    Date of Patent: March 7, 2000
    Assignee: Hoechst Research & Technology Deutschland GmbH & Co. KG
    Inventors: Holger Borchert, Uwe Dingerdissen, Jens Weiguny
  • Patent number: 6028221
    Abstract: A mixed metal oxide catalytic system comprising MoVNbPd or MoLaVPd providing higher selectivity and space time yield of acetic acid in the low temperature single stage oxidation of ethylene with molecular oxygen-containing gas and steam with very minimum or without the production of side products such as acetaldehyde, and methods of using the same.
    Type: Grant
    Filed: June 29, 1998
    Date of Patent: February 22, 2000
    Assignee: Saudi Basic Industries Corporation
    Inventors: Khalid Karim, Kareemudin Sheikh
  • Patent number: 5405996
    Abstract: A process for producing acetic acid comprising reacting ethylene and oxygen in the presence of a catalyst comprising metallic Pd and at least one member selected from the group consisting of heteropoly-acids and their salts, or in the presence of a catalyst comprising metallic Pd, at least one member selected from the group consisting of heteropoly-acids and their salts and at least one member selected from the group consisting of metallic elements of Groups 11, 14, 15 and 16 of the Long-Form Periodic Table.
    Type: Grant
    Filed: April 6, 1994
    Date of Patent: April 11, 1995
    Assignee: Showa Denko K.K.
    Inventors: Toshiro Suzuki, Hiroko Yoshikawa, Kenichi Abe, Kenichi Sano
  • Patent number: 5399752
    Abstract: Disclosed is a process for the purification of carboxyl streams such as product streams comprising one or more carboxyl compounds selected from carboxylic acids, carboxylic anhydrides and alkylidene dicarboxylates. The process provides a means for the reduction of the iodine content of carboxyl compound product streams which are contaminated with one or more iodine compounds.
    Type: Grant
    Filed: May 31, 1994
    Date of Patent: March 21, 1995
    Assignee: Eastman Chemical Company
    Inventors: Stanley J. Okrasinski, Regina M. Moncier, Patricia N. Mercer, Dewey W. Fuller, Jr., Steven L. Cook
  • Patent number: 5304678
    Abstract: Disclosed is making acetic acid by reacting in a reaction zone ethylene and molecular oxygen in the presence of a solid catalyst containing the elements and proportions indicated by the empirical formulaPd.sub.a M.sub.b TiP.sub.c O.sub.x (formula 1)whereM is selected from Cd, Au, Zn, Tl, alkali metals and alkaline earth metals,a is from 0.0005 to 0.2b is from zero to 3ac is 0.5 to 2.5, andx is a value sufficient to satisfy the valence requirements of the other elements present, andwherein such catalyst contains crystalline TiP.sub.2 O.sub.7.
    Type: Grant
    Filed: December 10, 1990
    Date of Patent: April 19, 1994
    Assignee: The Standard Oil Company
    Inventors: Michael F. Lemanski, Joseph B. Hazen, Patricia R. Blum
  • Patent number: 5264625
    Abstract: A process for the catalytic gas-phase oxidation of acrolein to acrylic acid in a fixed-bed reactor with contacting tubes, at elevated temperature on catalytically active oxides with a conversion of acrolein for a single pass of .gtoreq.95%, wherein the reaction temperature in the flow direction along the contacting tubes in a first reaction zone before the starting reaction gases containing the reactants enter the contacting tubes is from 260.degree. to 300.degree. C. until an acrolein conversion of from 20 to 40% is reached, and the reaction temperature is subsequently reduced by a total of from 5.degree. to 40.degree. C., abruptly or successively in steps or continuously along the contacting tubes until a methacrolein conversion of .gtoreq.95% has been reached, with the proviso that the reaction temperature in this secondary reaction zone is not lower than 240.degree. C.
    Type: Grant
    Filed: September 17, 1992
    Date of Patent: November 23, 1993
    Assignee: BASF Aktiengesellschaft
    Inventors: Ulrich Hammon, Klaus Herzog, Hans-Peter Neumann
  • Patent number: 5210293
    Abstract: A process and catalyst for the production of ethylene and/or acetic acid by oxidation of ethane and/or ethylene with a molecular oxygen-containing gas in the presence of a catalyst composition comprising the elements A, X and Y in combination with oxygen, the gram-atom ratios of the elements A:X:Y being a:b:c, wherein A=Mo.sub.d Re.sub.e W.sub.f ; X=Cr, Mn, Nb, Ta, Ti, V and/or W; Y=Bi, Ce, Co, Cu, Fe, K, Mg, Ni, P, Pb, Sb, Si, Sn, Tl and/or U; a=1; b=0 to 2; c=0 to 2; d+e+f=a; d is either zero or greater than zero; e is greater than zero; and f is either zero or greater than zero.
    Type: Grant
    Filed: June 11, 1992
    Date of Patent: May 11, 1993
    Assignee: BP Chemicals Limited
    Inventor: Melanie Kitson
  • Patent number: 5162578
    Abstract: A process for the higher selective production of acetic acid by the catalytic oxidation with oxygen of ethane, or ethylene, or mixtures thereof, in contact with a mixed catalyst composition containing (A) a calcined mixed oxides catalyst of the formula:Mo.sub.x V.sub.y Z.sub.zwherein Z represents nothing or a metal from a group of metals as hereinafter defined and (B) is an ethylene hydration catalyst and/or an ethylene oxidation catalyst.
    Type: Grant
    Filed: June 12, 1987
    Date of Patent: November 10, 1992
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: James H. McCain, Jr., Steven W. Kaiser, George L. O'Connor
  • Patent number: RE39074
    Abstract: The present invention relates to a process for the selective preparation of acetic acid from a gaseous feed comprising ethane, ethylene or mixtures thereof plus oxygen at elevated temperature, which comprises bringing the gaseous feed into contact with a catalyst comprising the elements Mo, Pd, X and Y in gram atom ratios a:b:c:d in combination with oxygen MoaPdbXcYd??(I) where the symbols X and Y have the following meanings: X is one or more elements selected from the group consisting of: Cr, Mn, Nb, Ta, Ti, V, Te and/or W, in particular Nb, V and W; Y is one or more elements selected from the group consisting of: B, Al, Ga, In, Pt, Zn, Cd, Bi, Ce, Co, Cu, Rh, Ir, Au, Ag, Fe, Ru, Os, K, Rb, Cs, Mg, Ca, Sr, Ba, Zr, Hf, Ni, P, Pb, Sb, Si, Sn, TI and U, in particular Ca, Sb, Te and Li. The present invention further provides a catalyst for the selective preparation of acetic acid comprising the elements Mo, Pd, X and Y in the gram atom ratios a:b:c:d in combination with oxygen.
    Type: Grant
    Filed: July 16, 1997
    Date of Patent: April 18, 2006
    Assignee: Celanese Chemicals Europe GmbH
    Inventors: Holger Borchert, Uwe Dingerdissen